Services

Services

Consulting for 
Protein Concentrate Production

Support across the entire value chain for the production of plant-based protein concentrates from legumes. I assist with both greenfield projects during the planning phase and existing facilities looking to optimize operations. 

Concept & Preliminary Planning: Strategic consulting ranging from the initial idea to the comprehensive process engineering concept. 

Trials & Scale-up: Planning, supervision, and evaluation of trials, as well as scale-up calculations for industrial production. 

Plant Engineering: Technical support for process design and system integration. 

Commissioning: Support during mechanical and process commissioning, leading up to stable, continuous operation. 

Efficiency Enhancement: Optimization of existing lines to increase overall equipment availability and maximize throughput. 

Yield & Quality Optimization: Fine-tuning process parameters to maximize protein yield. 

Product Development & Retrofitting: Technical support for the introduction of new product lines.

Innovative Technology for 
Debittering Legumes

Sensory quality determines the suitability of plant-based proteins derived from legumes for specific applications. I develop innovative, highly efficient processes to reduce or eliminate bitterness and off-flavors in legumes. 

DELOS (Pre-treatment process): 

Thermo-mechanical treatment of legumes prior to the actual milling process to remove bitterness and reduce off-flavors. These legumes—treated without additives—can be used to produce debittered flours, protein concentrates, and starch concentrates. 

ADELOS (Post-treatment process): 

Targeted thermal post-treatment of the final protein concentrate to remove bitterness and eliminate off-flavors. 

Consulting for 
Machinery and Plant Manufacturers

I support machinery and plant manufacturers with in-depth application and process expertise to ensure machines are optimally integrated into complex, complete systems for protein concentrate production

Focus on Size Reduction Technology: Specialized in the dry processing of legumes using air-classifying mills, rotor impact mills, and other grinding systems. 

Focus on Air Classification: Use of dynamic air classifiers for highly efficient fractionation into protein and starch concentrates. 

Focus on Debittering: Use of thermal processing equipment to debitter legumes. 

Interface & System Integration: Integration of machines into complete processing plants. 

Application Consulting: Supporting your sales or engineering teams in the optimal configuration of machine parameters to meet specific customer requirements.

Consulting for the Food Industry

 

In addition to protein concentrate production, I support food manufacturers across various sectors with mechanical process engineering challenges in the following areas: 

Grinding/size reduction: Optimization and design of processes for the dry or wet grinding of food products. 

Air classification: Use of dynamic air classifiers in product fractionation processes. 

Dispersion & mixing technology: Efficient incorporation and homogenization of challenging solids into liquids for food applications. 

Holistic process management & automation: Integration of modern control and automation concepts to ensure reproducible product quality and seamless process monitoring.

Do you need support?

DMC - Dimitrios Makrakis Consulting

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